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J. Götz, L. Rewesa, M. Walch, A. Geissler
Influence of an Ultrasonic Treatment on the Structure and Flow Behaviour of Oxide Ceramic Masses

Appl. Rheol. 15:4 (2005) 204-217

Oxide ceramic masses are used for catalysts and catalyst carriers. For a reliable processing hydrocolloids (e. g. cellulose) are usually added in order to decelerate demixing phenomena. Oxide ceramic masses react to simple shearing with hardening (peptisation: increase of the shear stress with the shear deformation) [1]. The present study analyses, if an ultrasonic treatment has also an impact on the structure, the shelf-life (in the green state), the correlated flow behaviour of oxide ceramic masses and presumably (not tested) the mechanical properties in the hardened, sintered state. The idea of using ultrasonic treatment is to change the microstructure (see below) and, therefore, to minimise or even give up the standard addition of stabilizers to minimize demixing in aqueous oxide ceramic suspensions. Besides the additional costs of an extra process unit, stabilisers cause often deteriorated mechanical properties (porosity, crack behaviour) of the ceramics in the hardened state after the sintering. Therefore, pump experiments (apparent viscosity), oscillatory (G´ and G´´) and steady shear experiments (h), particle-size analysis (particle-size distribution, agglomerate strength), light microscopy, decanting experiments and pH-determinations have been performed. The obtained results show, that the hardening of the apparent viscosity (derived from the flow) during pump experiments with simultaneous ultrasonic treatment in a flow cell is combined with an increase of the fine fraction, the formation of enlarged, but smoother agglomerates, the change of the pH-value and the evolution of a three-dimensional network (gelling). All these processes increase both the amount of bound/immobilised (chemically or physically bound by or onto the solidsurfaces) and of retained water (interior of agglomerates and/or the pores of the flowand ultrasonic-induced network). This means that the volume fraction of the rheologically "free" water decreases and simultaneously the effective solid volume fraction increases. With respect to the concept of the rheologically effective solid fraction this is combined with an increasing viscosity. At the same time the tendency of demixing decreases significantly. Thus, by an appropriate combination of shear flow and ultrasonic treatment, the aqueous oxide ceramic suspensions are stabilised and a reliable processing of the initially problematic solid/fluid mixtures can be realised without stabilisers (eluding their negative consequences with respect to the quality of the sintered state).

Cite this publication as follows:
Gotz J, Rewese L, Walch M, Geissler A: Influence of an Ultrasonic Treatment on the Structure and Flow Behaviour of Oxide Ceramic Masses, Appl. Rheol. 15 (2005) 204.

Joachim Götz, Hartmut Balzer, Ruth Hinrichs
Characterisation of the Structure and Flow Behaviour of Model Chocolate Systems by Means of NMR and Rheology

Appl. Rheol. 15:2 (2005) 98-111

In order to characterise the structure and flow behaviour of model chocolate systems Nuclear Magnetic Resonance (NMR) and rheometry were used to determine the T1 - and T2 - NMR relaxation times and their corresponding flow functions. T1 and T2 characterise the molecular mobility of fluids and correlate with both the zeroshear- rate and infinity viscosity of various chocolate model systems (determined with rotational rheometry and capillary rheometry). Based on this correlation, NMR provides the possibility to determine characteristic viscosities of chocolate masses by means of NMR-relaxation experiments. The viscosities of chocolate masses are important process parameters, as they are used for quality control of the production process. An online process viscosimetry via T2 relaxation would allow the installation of an efficient process control and, thus, a process automation. This NMR application with comparatively short measuring times is especially interesting for disperse systems where the use of conventional rheometric techniques may cause large errors. The only prerequisite for the measurement of the viscosities using NMR is a previous calibration. This was performed with the help of rotational and capillary rheometry. The NMR self-diffusion experiments are especially appropriate to characterise the influence of emulsifiers on the structure and the flow behaviour of chocolate masses.

Cite this publication as follows:
Gotz J, Balzer H, Hinrichs R: Characterisation of the Structure and Flow Behaviour of Model Chocolate Systems by Means of NMR and Rheology, Appl. Rheol. 15 (2005) 98.


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